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Custom injection molding service

Injection Molding Services: Precision, Quality, and Expertise

Experience precision, quality, and expertise in our expert injection molding services. From concept to custom products, we deliver exceptional results. Request a quote today for your unique manufacturing needs.
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what is injection molding

What is injection molding?

Injection molding is a widely used manufacturing process for producing plastic parts. It involves injecting molten plastic material into a mold cavity, which then cools and solidifies to form the desired shape. This process allows for the production of complex and precise parts with excellent repeatability.
Injection molding offers advantages such as high production volumes, cost-effectiveness, and versatility in material selection. It finds applications in various industries, including automotive, electronics, and consumer goods. At [Your Company Name], we specialize in injection molding, utilizing advanced equipment and expertise to deliver high-quality, custom plastic parts. Our dedicated team ensures precision, efficiency, and customer satisfaction throughout the injection molding process.

Types of injection molding processes

X-Mold offers a comprehensive custom injection molding service that covers prototyping to production molding. Benefit from competitive pricing, high-quality molded parts, and fast lead times. Our robust manufacturing facilities house powerful and precise machines, ensuring consistency throughout the production process. Additionally, we provide free expert consultation for each injection molding order. Count on us for mold design advice, guidance on materials and surface finishes selection, and efficient shipping methods to meet your end-use application needs.

plastic injection molding
Utilizing state-of-the-art equipment, we mold a variety of plastic materials to create custom parts.
rubber injection molding
Our expertise extends to producing rubber parts using advanced injection molding techniques.
overmolding
We specialize in insert molding and overmolding, combining multiple components into a single, cohesive part.
injection molding process

Injection Molding Processes

The injection molding process involves injecting molten plastic material into a mold cavity, allowing it to cool and solidify, and then ejecting the finished part. At X-Mold, our skilled technicians and advanced equipment ensure each step of the injection molding process is executed flawlessly.
  • Material Preparation: Careful selection and preparation of plastic pellets or granules for optimal molding results.
  • Mold Preparation: Precise preparation of the mold, ensuring proper alignment and functionality.
  • Injection: Controlled injection of molten plastic into the mold, filling the cavity with precision.
  • Finishing: Meticulous attention to detail in post-processing, including trimming, machining, and surface treatments.

Injection Molding Processes

  • Standard
  • Description
  • Maximum Part Size
  • 2000x1500x500 mm
  • 78.8x59.1x19.7 in
  • Minimum Part Size
  • 1x1x1 mm
  • 0.039x0.039x0.039 in
  • Part to Part Repeatability
  • +/- 0.1 mm
  • +/- 0.0039 in
  • Mold Cavity Tolerances
  • +/- 0.05 mm
  • +/- 0.0002 in
  • Available Mold Types
  • Steel and aluminum tooling. Production grade we provide: Under 1000 cycles, under 5000 cycles, under 30,000 cycles and over 100,000 cycles
  • Machine Available
  • Single cavity, multi-cavity and family molds, 50 to 1100 press tonnage
  • Secondary Operations
  • Mold texturing, pad printing, laser engraving, threaded inserts and basic assembly
  • Inspection and Certification Options
  • First Article Inspection, ISO 9001
  • Lead Time
  • 20 Business days for most orders

Injection Molding Materials

At X-Mold, we offer a wide range of injection molding materials, including plastic and rubber, to meet the diverse needs of our clients. Additionally, we have expertise in incorporating additives that enhance the quality and performance of the molded parts. With our comprehensive material selection and additive options, we ensure that your parts are produced to the highest standards.

Common Plastic Materials for Injection Molding

Common Rubber Materials for Injection Molding

Common Additives for Enhanced Product Properties

Our team can guide you in selecting the most suitable material and additives based on your specific project requirements, ensuring optimal performance and quality.

Consult Material Expert

Enhance Your Parts with Custom Surface Finishes

Make your injection molded parts stand out with our wide selection of surface finishes. Choose from glossy, semi-glossy, matte, and textured options to achieve the perfect look and feel.
  • Name
  • Description
  • Link

Glossy

A grade finishes are made using a diamond buffing process and yield shiny and glossy surfaces on injection molded parts.
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Semi-glossy

B grade finishes use grit sandpaper to produce parts with a slightly rougher finish than grade A parts. Custom molded plastic parts that undergo B grade finishing have a matte surface texture.

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Matte

C grade finishes use grit sanding stones to produce a rough, uneven surface. Injection plastic parts that undergo C grade finishing have a matte surface texture.
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Textures

D grade finishes use grit and dry glass beads or oxide to produce a very rough textured finish. Depending on the type of material used, products can have a satin or dull finish.
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Why Choose Us for Custom Injection Molding Services

Customization Options

Enjoy a wide arnge of customization options to meet your unique project requirements.

Expertise And Experience

Benifit from our extensive knowledge and experience in the fielf of injection molding.

Competitive Pricing

We offer competitive priing without compromising on quality or service.

Dedicated Customer Support

Our team provides personalized support and guidance throughout the project.

Extensive Material Selection

Choose from a diverse range of high-quality materials for your injection molded parts.

Injection Molding for Diverse Industrial Applications

Our injection molding capabilities extend across numerous industries, offering versatile and reliable solutions for diverse applications. Trust us to provide custom injection molding solutions tailored to your specific industrial requirements

Aerospace

Precision Aerospace Solutions for Quality Parts

Agricultural

Enhancing Farming Efficiency with Custom Agricultural Parts

Automotive

Precision Automotive Solutions for Quality Parts

Consumer Goods

Creating Quality Consumer Products for Market Success

Electronics

Precision Molding for Electronic Innovations

Industry Equipment

Innovative Solutions for Industrial Equipment Needs

Medical Device

Precision Parts for Safer Healthcare Solutions

New Energy

Energizing the Future with Innovative Solutions

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FAQ

Common inquiries about our injection molding services. Contact our service team if you have more questions.

We maintain rigorous quality control processes at every stage of production. This includes using advanced inspection equipment, adhering to industry standards, and conducting thorough quality testing to ensure that each part meets our strict quality criteria.

The lead time can vary depending on factors such as part complexity, quantity, and material. Generally, our efficient processes allow us to offer competitive lead times, often ranging from a few weeks to a couple of months.

Yes, we offer a wide range of custom colors and finishes to meet your specific requirements. Our team can assist you in selecting the right colors and finishes that align with your product’s aesthetics and functionality.

Our experienced engineering team is well-equipped to handle complex and intricate part designs. We leverage advanced technologies, like CAD software and mold flow analysis, to optimize the design and ensure manufacturability.

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